Plastic injection molding

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Samples, pilot series and large series are produced in our high-performance plastic injection moulding facility. More than 1.4 billion precision plastic parts leave our production facility every year.
The performance data:

 

  • 49 injection molding machines
  • partly with robot removal or robot handling (6-axis)
  • Robot-supported clean room production (class 8)
  • Clamping forces from 60 to 500 tons
  • 3-shift operation (24/7)
  • Processing of all common thermoplastics (also with up to 60% glass fiber content)
  • Composite materials, bio-plastics
  • MIM (metal injection molding)
  • Overmolding
  • "Foaming
  • for clean surfaces on large visible parts
  • Shot volume up to 1700 cm3
  • Parts from 0.5 to 400 mm in size

 

Prototyping (3D printing)

We can offer you various processes - depending on the application. Please ask for details or advantages and disadvantages of the respective technology.

  • FDM (material extrusion)
  • SLA (stereolithography)
  • SLS (Selective Laser Sintering)
  • AFK (Arburg Freeformer)

 

Prototype series

Suitable for prototypes, pre-series and small quantities. The mold insert for your product is installed in a master mold from Lercher, which we "lend" to you for production. You only pay for the mold insert. We provide the mold "around it" and the peripherals. Your plastic part is then produced on a mass production machine.

  • Realizable from 1 piece
  • Customized mould insert according to your 3D data
  • Can be realized in any plastic
  • Delivery time approx. 6 weeks

 

Technical center

Unusual for a company of our size: the technical center is an important "gateway" between toolmaking and plastic injection moulding. Here, our process engineers test every tool on series machines (Arburg and Engel) and optimize it if necessary. Only then is it released for mass/series production.

 

 

Downstream production stages

  • Manual, partially or fully automated assembly (e.g. of assemblies)
  • Joining, welding, UDI-compliant labeling, etc.
  • Packaging

 

Quality assurance at all levels, in all processes:

  • Validated processes, monitoring system
  • risk management
  • Initial sample test reports
  • Tests during series production
  • Air-conditioned measuring room (including 3D measuring machine)
  • Certifications
    • ISO 9001
    • ISO 13485 (medical)